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Old 03-19-2013, 11:33 AM   #1
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Pictures of the new factory

I finally made some time to take some pictures of the new shop. I went up on the scissors lift with the maintenance supervisor to take some of them.

The Lobby


My Office


Hallway to the shop


Accounting offices



More to come..
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Old 03-19-2013, 11:35 AM   #2
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what kind of factory is it?
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Old 03-19-2013, 11:37 AM   #3
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I like the lobby the best.
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Old 03-19-2013, 11:42 AM   #4
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First view inside the shop


Plastics side of the building. Notice the new lights! The metals side still has the sodium. We are doing the lights in groups of 100. These new lights will save nearly 60% of the energy costs it takes to run them. And I could get a car every month for what the electric bill is!


The metal side of the building. The coils of steel in this picture weight nearly 5000 pounds each. The VP of metals tells me we are scheduled to process over 3000 tons of steel this year.


This is the laser cell. This department runs 24 hours a day along with the plastics department. The rest of the metal shop runs 2 shifts and a Saturday shift from time to time.

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Old 03-19-2013, 11:45 AM   #5
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is that your personal pink fork lift? ;-)
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Old 03-19-2013, 11:50 AM   #6
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I'm standing in the middle of the stamping department


We are still setting up the tire assembly department.


Some plant offices


I am up on the scissors lift. The building is 32 feet to the rafters. We didn't go all the way up. On the left is plastic finishing and to the right is the weldshop.
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Old 03-19-2013, 11:50 AM   #7
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Your pics are giving me a boner.

Are you getting involved in bio-plastics at all? I just read a report about the explosion of the use of bio-degradable plastics in Asia. Made from sugar cane and other such plants.

Anyway, you have an inspiring new property. I hope it is a great year for you.
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Old 03-19-2013, 11:50 AM   #8
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is that your personal pink fork lift? ;-)
Yes..you like?
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Old 03-19-2013, 11:51 AM   #9
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is that your personal pink fork lift? ;-)
That's called a pallet jack :D
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Old 03-19-2013, 11:53 AM   #10
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Yes..you like?
sure, why not!

are all of them pink? is that a safety deal or/


looks like a top-notch facility all around!
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Old 03-19-2013, 11:54 AM   #11
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That's called a pallet jack :D
thanks, i'm not familiar with menial labor tools.
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Old 03-19-2013, 11:56 AM   #12
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Your pics are giving me a boner.
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Old 03-19-2013, 11:57 AM   #13
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thanks, i'm not familiar with menial labor tools.
As a boss, you should know what the minions need :D
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Old 03-19-2013, 11:59 AM   #14
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A better shot of the weld shop and the mold department. This group builds the molds that we run in the plastics department.


This is a new mold being built. This is a small to average size part. Our largest plastics machine will mold a golfcart. We just ordered a new plastics machine that will be delivered in June that will mold a VW bug. The footprint of this new machine is 37 feet wide by 54 feet long and it's nearly 24 feet tall.



Another shot in the moid fabrication department


The area of the plant that I took the pictures in is a little over half of the space we have here.
This is the last of the pictures to post. I took over 100 of them.
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Old 03-19-2013, 12:01 PM   #15
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sure, why not!

are all of them pink? is that a safety deal or/


looks like a top-notch facility all around!
Our shipping manager is female. And she wants to make sure HER pallet jack doesn't end up somewhere else,so she ordered our only pink one.
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Old 03-19-2013, 12:04 PM   #16
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Your pics are giving me a boner.

Are you getting involved in bio-plastics at all? I just read a report about the explosion of the use of bio-degradable plastics in Asia. Made from sugar cane and other such plants.

Anyway, you have an inspiring new property. I hope it is a great year for you.
We are using some in very specific areas. Mostly made from corn. Everything we mold is 100% recyclable. Nothing gets tossed.
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Old 03-19-2013, 12:04 PM   #17
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how much do you pay?
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Old 03-19-2013, 12:06 PM   #18
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Our shipping manager is female. And she wants to make sure HER pallet jack doesn't end up somewhere else,so she ordered our only pink one.
righton-

that's a good attitude for an employee to have.
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Old 03-19-2013, 12:09 PM   #19
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Pretty serious operation you have there, Congrats Great shots, thanks for sharing
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Old 03-19-2013, 12:12 PM   #20
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How many kw/h
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Old 03-19-2013, 12:15 PM   #21
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how much do you pay?
More than I'd like,..but less than they want.


The average wage in the factory is in the teens per hour, plus benefits.
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Old 03-19-2013, 12:19 PM   #22
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Since Markham ain't here to ask this VERY important question.... How many bathrooms??? ;)
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Old 03-19-2013, 12:20 PM   #23
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Not too shabby.
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Old 03-19-2013, 12:20 PM   #24
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How many kw/h
I don't know for sure.

The building has a 4160 volt service @34.5 KVA..I was told that translates to over 9000 amps of 480v.
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Old 03-19-2013, 12:20 PM   #25
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You must have a lot of real estate on the roof for solar.
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Old 03-19-2013, 12:21 PM   #26
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Are you hiring? I don't see too many people working there
They are slacking,I'd fire them

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Old 03-19-2013, 12:22 PM   #27
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Since Markham ain't here to ask this VERY important question.... How many bathrooms??? ;)
I can answer this now!

There are 5 small and 2 large in the offices.

There are 2 small and 2 GIGANTIC in the shop.
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Old 03-19-2013, 12:22 PM   #28
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What exactly will you be making there? I am lost...VWs or Golfcarts?
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Old 03-19-2013, 12:23 PM   #29
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Pretty serious operation you have there, Congrats Great shots, thanks for sharing
And I finallyyyyyyyyyyyyyyy popped for a new camera!
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Old 03-19-2013, 12:25 PM   #30
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You must have a lot of real estate on the roof for solar.
12 acres.. I am looking at a large wind generator,first . I met with one of the state agencies already for permits to install one. The city might be another issue. They don't like them. They say they are unsightly and distracting to the area.
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Old 03-19-2013, 12:26 PM   #31
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Looks awesome - But I think your workers are on strike .
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Old 03-19-2013, 12:27 PM   #32
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What exactly will you be making there? I am lost...VWs or Golfcarts?
Neither. You can see things that we are making in the pictures. We mold over 850 different part numbers for many different customers. The VW is only a point of reference for the size parts we can mold here.
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Old 03-19-2013, 12:28 PM   #33
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Looks awesome - But I think your workers are on strike .
This building is just huge. There are over 150 people working on the first shift. The 2nd and 3rd shifts are progressively smaller.
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Old 03-19-2013, 12:29 PM   #34
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More than I'd like,..but less than they want.


The average wage in the factory is in the teens per hour, plus benefits.
Do you pay for your employees health benefits also?
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Old 03-19-2013, 12:29 PM   #35
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Sweet factory! Let's see the parking spot to see your Lambo or Porsche.
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Old 03-19-2013, 12:30 PM   #36
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And I finallyyyyyyyyyyyyyyy popped for a new camera!
what did you get?

so i s the new facility operating at 100% already?
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Old 03-19-2013, 12:30 PM   #37
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Do you pay for your employees health benefits also?
Company pays 70% of healthcare. 100% dental, 100% life and we contribute to a 401k.
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Old 03-19-2013, 12:34 PM   #38
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what did you get?

so i s the new facility operating at 100% already?
A Canon EOS T3

We are closing in on 100% still lots of things to put away, organize,setup and wire.

It was a real challenge moving 2 plants into this building and NOT losing any sales. We had planned for 5 months and it ended up taking a little over 6 months to complete.
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Old 03-19-2013, 12:42 PM   #39
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Nice hobby! Taking over the business that your Dad started is a good job if you can get it.

I understand that you used to do some non-nude Bikini websites - are you still in porn (if bikini/non-nude pix is considered "porn")?



ADG
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Old 03-19-2013, 12:43 PM   #40
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A Canon EOS T3

We are closing in on 100% still lots of things to put away, organize,setup and wire.

It was a real challenge moving 2 plants into this building and NOT losing any sales. We had planned for 5 months and it ended up taking a little over 6 months to complete.
i can only imagine.
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Old 03-19-2013, 12:49 PM   #41
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12 acres.. I am looking at a large wind generator,first . I met with one of the state agencies already for permits to install one. The city might be another issue. They don't like them. They say they are unsightly and distracting to the area.
Well, good luck getting it going. Those things can do a lot of generating and the vertical ones are no more an eyesore than a smoke stack except they don't smoke. Hopefully the city council is not of yesterdays generation I guess. Of course if it were up to me, it'd almost be a mandate to generate at least X% if your own power.
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Old 03-19-2013, 12:50 PM   #42
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so how come the "Accounting offices" - are empty ?
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Old 03-19-2013, 12:51 PM   #43
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Great looking shop Minte!
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Old 03-19-2013, 12:53 PM   #44
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The little tree in the lobby picture.. every morning it drops loads of leaves yep?
I used to have one, never knew how a tree so small can drop so many leaves and still have some left..
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Old 03-19-2013, 12:55 PM   #45
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Nice hobby! Taking over the business that your Dad started is a good job if you can get it.

I understand that you used to do some non-nude Bikini websites - are you still in porn (if bikini/non-nude pix is considered "porn")?



ADG
My father didn't start it alone. Him and I started it together. We started as a tool and die company. Unfortunately, he didn't live long enough to see the plastics. When he died in the 1990's we were 18 employees in a 3800 sq ft shop.
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Old 03-19-2013, 12:57 PM   #46
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so how come the "Accounting offices" - are empty ?
They are not empty. I made sure to take the picture from an angle.
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Old 03-19-2013, 01:00 PM   #47
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The little tree in the lobby picture.. every morning it drops loads of leaves yep?
I used to have one, never knew how a tree so small can drop so many leaves and still have some left..
That's a weeping fig. I had it in my office for nearly 15 years at the old building. My new office only faces north and they need more sun, so the lobby was the perfect place for it.
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Old 03-19-2013, 01:05 PM   #48
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are all of them pink? is that a safety deal or/
We painted a load of our tools pink because they kept walking out the door. Worked quite well in stopping it
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Old 03-19-2013, 01:09 PM   #49
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My father didn't start it alone. Him and I started it together. We started as a tool and die company. Unfortunately, he didn't live long enough to see the plastics. When he died in the 1990's we were 18 employees in a 3800 sq ft shop.


You started the company in 1967 with your Dad? Damn, how old are you?



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Old 03-19-2013, 01:13 PM   #50
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Company pays 70% of healthcare. 100% dental, 100% life and we contribute to a 401k.
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