Improved Motor Terminal Voltage Waveform, but Filter Overheating

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  • Kayleen
    Registered User
    • Sep 2026
    • 1

    #1

    Improved Motor Terminal Voltage Waveform, but Filter Overheating

    Hello everyone, I am using this VFD to drive a motor connected via a long cable. I encountered severe overvoltage caused by reflected waves, so I installed a du/dt filter.

    While the voltage spikes at the motor terminals have been significantly reduced, the filter itself runs very hot—it is scorching to the touch—and triggers a filter overheat alarm after just a few hours of operation.

    I measured the voltage waveforms before and after the filter and found significant losses in the internal inductors and capacitors; the losses increase with the carrier frequency.

    Lowering the carrier frequency reduces the temperature, but the motor noise increases.

    I would like to ask: how are losses calculated when selecting a du/dt filter? Is forced-air cooling required? Or must I switch to a sine wave filter?

    Thanks.
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