I've had the same problem and lost the psd files for a full site!
Cause = when switching back and forth between PS and image ready.
It seems only to occur if you are impatient and clicking stuff while it is still exporting the file to the other application.
After a more patient approach to working like this, the error doesn't occur. But since, I have always saved a backup of my psd file before attempting to export it into image ready.
Don't click anything while its busy, it won't go faster and it will only fuck up your work.
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